Product Description

Product Description

ZheJiang TIANSHENG MACHINERY SCIENCE AND TECHNOLOGY CO.,LTD

                                                                 —–The Drafting unit of Chinese standard for disc harrow and disc plough

NAME:1GQN SERIES OF ROTARY TILLER

1GQN series rotary tiller with middle gear transmission, it can be mounted with the tractor 15-160hp. We can’t see the wheel tracks on the soil after it worked. The quality of the rotary tiller is good and the function very well. It is suited to dry land and paddy field. It can save time, labor and money etc.
 


 

Company Profile

After Sales Service

  1. All products enjoy 12 months warranty period. The warranty period is calcualted from the date of bill of lading .For the defect of material or workmanship has occurred in normal operation, The defective parts will be repaired or replaced free of charge.
  2. The guarantee parts will be offered to you in 2 ways.for the urgent request parts, We will ship the spare parts by international courier, The client will assure the courier expense. For the regular claim spare parts, we will ship them together with next order.
  3. We provide our clients with genuine spare parts with the highest quality,exact fitness .If needs,please submit your spare parts request to us,and list products name ,description of required parts.we guarantee that your request will be handled quickly and appropriately.
  4. We can also provide training services to different users.

FAQ

1.Q: Full price list for these products
A: If you need the price list for these products, please notify the product model so that I can quote you accordingly. Please understand we have a very wide product range, we don’t usually offer full products price list. 
2. Q: Business terms
A: Shipment time: 25-40days after your payment
Shipment: By sea
Loading port: HangZhou port, China
Destination port: …To be advised
Payment: T/T, L/C
Warranty: 1 year
3.Q:How can I order from you?
A: Please send us your enquiry list; we will reply you within 2 working days.
4.Q:If the finger I look for are not in your catalogue, what should I do?
A: We can develop it according to your drawing or sample.
 

Due to the limited number of pictures uploaded,we have many products that are not on display.
All products are independently developed and manufactured by us.
If you are interested in our factory or our products,feel free to contact me.

 

Model Unit 1GQN-100 1GQN-125 1GQN-140 1GQN-150 1GQN-160 1GQN-180 1GQN-200 1GQN-220 1GQN-250 1GQN-300
Matched Power hp 12-15 18-20 20-25 25-30 30-40 50-55 55-75 60-80 75-80 80-120
Working Width cm 100 125 140 150 160 180 200 220 250 300
Working Depth(Dry Land) cm 12-16 12-16 12-16 12-16 12-16 12-18 12-18 12-18 12-18 12-18
Working Depth(Paddy Field) cm 14-16 14-16 14-16 14-16 14-16 14-20 14-20 14-20 14-20 14-20
No. of Blades   18 26 30 34 38 42 46 50 58 70
Type of Blades   IT225 IT225 IT225 IT225 IT225 IT245 IT245 IT245 IT245 IT245
Overall Weight kg 200 220 230 240 260 415 430 445 460 520
Dimension(L’W’H) cm 900*1050*950 900*1350*1000 900*1500*100 900*1600*1000 900*1700*1000 1020*1900*1152 1020*2100*1152 1020*2300*1152 1020*2600*1152 1020*3100*1152
Linkage   Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted
Model Unit 1GQN-100 1GQN-125 1GQN-140 1GQN-150 1GQN-160 1GQN-180 1GQN-200 1GQN-220 1GQN-250 1GQN-300
Matched Power hp 12-15 18-20 20-25 25-30 30-40 50-55 55-75 60-80 75-80 80-120
Working Width cm 100 125 140 150 160 180 200 220 250 300
Working Depth(Dry Land) cm 12-16 12-16 12-16 12-16 12-16 12-18 12-18 12-18 12-18 12-18
Working Depth(Paddy Field) cm 14-16 14-16 14-16 14-16 14-16 14-20 14-20 14-20 14-20 14-20
No. of Blades   18 26 30 34 38 42 46 50 58 70
Type of Blades   IT225 IT225 IT225 IT225 IT225 IT245 IT245 IT245 IT245 IT245
Overall Weight kg 200 220 230 240 260 415 430 445 460 520
Dimension(L’W’H) cm 900*1050*950 900*1350*1000 900*1500*100 900*1600*1000 900*1700*1000 1020*1900*1152 1020*2100*1152 1020*2300*1152 1020*2600*1152 1020*3100*1152
Linkage   Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted Standard 3 Point Mounted

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are two main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each one is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of two main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are two common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between two centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.